Trekker incorporated FlexBeam scaffolding cantilevered from rooftops in addition to windows on lower levels to provide access to the work edge and soffit and allow fall protection as contractors repaired the roof. “Once I learned combined with my knowledge in the scaffold industry, it enabled me to really do some neat things,” said Turner.Ĭlaremont enthusiastically approved of the plan, and Trekker began erecting the scaffolding in the last week of November with a crew of six. The design is sent for review and once approved, the same suite of software outputs 1) a materials list that accounts for every component, 2) a 2D drawing, and 3) a 3D digital drawing that allows builders to verify each piece and connection point in the field. “I’ve been using that software for about three years, and I worked closely with Layher learning how to use it,” said Turner.įirst, an AutoCAD drawing of a building is uploaded and a custom scaffold is designed affixed to it. The software is part of a digital practice created by Layher to save scaffolders time and money. With that, Turner set about detailing a drawing in LayPLAN software. He sent an initial design sketch to Obed Bosch, Layher Client Service Manager, and Julien Riga & Tracy Dutting-Kane, Layher Engineers, who verified it could work. Recalling the cantilever possibilities of the FlexBeam, Turner endeavored to use the product to stretch out across the roof, reaching 7 meters out from the sides and 30 feet across the front of the building. The product expands the possibilities of the standard Layher Allround scaffolding for soffit, gantry and cantilever access and provides significant advantages over lattice beams that require time-consuming assembly. Where required, beams may be joined end-to-end via a connector.Ĭonnection points along the beam length allow significantly higher point-load applications than conventional lattice beams. FlexBeams come in lengths of 3 to 7 meters with a depth of 280 mm. Introduced in April 2019, the Layher FlexBeam is a rectangular hollow aluminum beam originally designed for suspension and support applications. “When I first saw the FlexBeam, I saw the potential,” said Turner. Layher first showcased FlexBeam to Trekker employees at an onsite demonstration for clients more than a year ago. “Rather than shutting down a building that is doing a million dollars or more, we are able to come around multiple levels at a fraction of the price.” “When I was trying to come up with a solution, the FlexBeam came to mind,” Turner said. Turner serves as access division manager at Trekker, a company that provides building supplies and equipment, including forming and shoring, in the southern U.S. In October 2020, Claremont reached out to Micah Turner at Trekker Group – the scaffolder responsible for Harbor Village – to take a look. Claremont was impressed by the 10-story scaffold that wrapped the gulf-side building, figuring the contractor responsible may be able to help in similar fashion. Like Phoenix II, Harbor Village is a high rise located along the beach. The building was also multi-layered, with staggered roofs varying from 180 feet to 350 feet above ground, requiring consideration of multiple potential staging areas.Īnticipating the level of complexity and effort needed, a Claremont representative recalled another recent and challenging project: Harbor Village out of Pensacola. At the front, a four-lane highway separated by only a small lawn, made construction debris a concern. A winding pool snaked through piers at the building’s base, further eliminating a staging area. Like other gulf properties, their condos in Orange Beach had been hard hit by regional hurricanes and were in desperate need of repair.Īdditionally, this project – a high rise resort named Phoenix West II – posed even more challenges. Claremont Properties, a general contractor based in Texas, recently searched for a solution to these common problems for a job along the Alabama coast.
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